Name: Automated production line
Uploaded: 2024-11-27T09:33:18+08:00
Description: The automatic production line for roller groove dressing of tension reducing mill rolling mill frame is suitable for the steel industry and can complete the overall automatic dressing process of tension reducing mill rolling mill frame

Product Attributes
Supply Ability & Additional Information
Packaging & Delivery

Product Attributes

Brand: YICHUANG

CNC System: Mitsubishi, Fanuc

Out-of-warranty Service: Video Technical Support, Online Support

Supply Ability & Additional Information

HS Code: 84571020

Payment Type: L/C,T/T

Incoterm: FOB,CIF

Packaging & Delivery

Selling Units:

Set/Sets

The automatic production line for roller groove dressing of the tension reducing mill stands plays an important role in improving the quality, efficiency and reliability of steel pipe production. Its high precision, high efficiency, intelligence, flexibility and reliability make this production line an indispensable and important equipment in modern steel pipe production.

The production line uses automated means to accurately trim the roller groove of the rolling mill to meet production requirements, thereby ensuring that the steel pipe can obtain uniform wall thickness and smooth outer surface during the rolling process.

Performance Characteristics:

● The automatic production line for roller groove dressing of tension reducing mill rolling mill frame is suitable for the steel industry and can complete the overall automatic dressing process of tension reducing mill rolling mill frame;

● The equipment is equipped with a roller groove automatic alignment system and an automatic tool change system, which can realize integrated finishing and rounding processing.

● The RGV transport trolley equipped with the Automatic production line for roller groove dressing of stretch reducing mill stands adopts the linear ground rail arrangement and is equipped with double exchange mechanism to realize the automatic loading and unloading of the grinding frame and automatic processing;

Machine tool structure

Processing parts

Roller groove dressing Machining Center solution introduction

Equipment structure

1. Top oil mist collector 2. Upper clamping assembly 3. Column 4. Hydraulic station 5. Pneumatic door for loading and unloading 6. Bed 7. Slide 8. Full protective cover 9. Chip conveyor 10. Disc tool magazine 11. C-axis box 12. Spindle box 13. Quick-change pallet

Workpiece pallet fixing

1. Left and right locking blocks 2. Quick pallet switching 3. Front and rear locking blocks 4. Front and rear locking dead stops 5. Left and right locking dead stops

Automatic positioning of workpiece machine

1. Upper front and rear locking cylinder 2. Front and rear positioning dead stop 3. Left and right locking cylinder 4. Lower front and rear locking cylinder 5. Lower front and rear locking cylinder 6. Left and right positioning dead stop

Automatic workpiece measurement

1. RENISHAW RMP60

● Before rough machining, the ruby probe automatically detects the roller groove contour position, calculates the machining center position coordinates, and backfills them into the CNC system for machining;

● After rough machining is completed, before fine machining, the probe detects the position coordinates of the contour surface again, compares them with the ideal values, monitors the machining process, prevents contour accuracy from exceeding the tolerance, and intervenes in the machining allowance adjustment in time;

● After fine machining is completed, the probe is tested again to perform online measurement of the finished product.

Roller groove chamfering

1. Corner chamfering knife 2. Chamfering timing diagram

● Customized corner chamfering knife, combined with online detection, chamfers the 6 roller groove peaks

● The corner chamfering knife can be automatically loaded and unloaded through the tool magazine

CNC system:SINUMERIK-828D

● 80-bit floating point nanometer calculation accuracy (NANOFP)

● Coordinate transformation based on machining plane

● Intuitive tool management

● Process step programming

● Associated machining steps

● Dynamic blueprint display

● Geometric contour calculator for building complex contours

● Contour turning with residual material detection function

● Program simulation to ensure machining reliability

Core component brand

Introduction of Roller Groove Dressing Production Line Solution

Production line control system

● The server environment includes the server and the control end

● Deploy and manage through docker container technology;

● Daily management through Client API

● Based on Spring Framework framework

● Developed using JavaWeb related language technology;

● Physical layer and virtual operation layer;

● Contains production line scheduling and control module, data acquisition module, production process management module, tool life cycle management module, production task management module, etc.

Main components of automated production line

Double-station RGV transport tooling

● With a double-station configuration, the loading and unloading actions are connected without interruption, which improves the efficiency of loading and unloading;

● The linear arrangement of the ground rail is conducive to expansion

Multi-station cache tooling

● According to the production capacity planning, manual centralized loading is realized to achieve unified loading and unloading in one shift;

● Linear layout can expand the station at a low cost.

Production line system hardware

Overall layout of production line

1. Safety protection fence 2. Manual loading area 3. Access control sliding door 4. Multi-station buffer tooling 5. Roller groove trimming processing center for rolling mill frame × 2 6. General control room 7. Production line-level MES production scheduling system 8. Double-station RGV transport trolley 9. Ground rail transport component 10. Multi-point video monitoring system

Automated CNC tension reduction machine tools